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Flexible Pouches vs. Paperboard Boxes for Food Business

Juices, milk, and cereals, amongst others, are regularly packaged on Paperboard. Paperboard comes in a variety of grades. Most beverage boxes are made of paperboard, which contains at least 80% virgin bleached wood pulp. At least 80% of the CUK is made from virgin wood pulp.

Paperboard Boxes

The Printed Paper Box is a popular food packaging choice. Paperboard boxes come in various shapes and sizes, and they provide a well-known container for snacking. Many generations have eaten cereal, crackers, and other snacks from cardboard boxes.

Paperboard boxes are usually rectangular or square, but some are oddly shaped. Some food packaging uses hexagonal and triangular boxes.

Paperboard boxes are often 100% paperboard. However, they sometimes include clear or colored film windows, allowing customers to see the food inside.

You are aware that you can package food in either container, and both options would adequately hold your things. But you want to know the minor distinctions that make one or the other the BEST solution for your purposes.

This article will explain the distinctions, advantages, and downsides of each of these boxes, allowing you to choose the best option for your packing line!

A Printed Paper Box may include a plastic or wax bag inside, like cereal. In this example, the food is in the bag.

Stackable potato chips are one of the most prominent examples of food packaging, and the chips come in a paperboard tube with a plastic cap.

Using Paperboard Boxes

  • Easy to Purchase 
  • Branding and Graphics on Both Sides
  • Easy to Recycle
  • Easy to Open 
  • Easy to Reseal

Padded Pouches

Flexible pouches are a kind of single-use bag. These boxes are usually composed of plastic or metal foils. Flexible pouches can package various products, including snacks, health drinks, and other meals and beverages.

Since their introduction to beverage packaging in the 1990s, this easy-to-open and reseal pouches have been wildly popular. Flexible pouches are widely used in contemporary food and beverage packaging, and many meals and beverages are stored in them.

Part of the reason for the surge in popularity of these simple, low-cost flexible pouches is their minimal environmental impact. They are quickly displacing larger and more costly rigid packaging materials from grocery shelves.

Flexible Pouches May Package Millions of Different Food and Beverage Products

The rapid, widespread adoption of stand-up pouches is due to their smaller carbon footprint than rigid packaging options. Flexible pouches save landfill space and reduce wrap anger among your clients.

Wrap anger is an unpleasant feeling generated by difficult packing. Customers may be exposed to health risks if they purchase products that cause wrap anger. This is particularly important for packaging that drives the buyer to hunt for other methods to open it.

Advantages of Flex

  • Takes up far less room in landfills than alternative packaging 
  • Has a very low carbon footprint 
  • Is easy to open
  • Self-seal

Flexible Pouches Cons

  • Can possibly impact the quality of your products and drinks 
  • Low tolerance to high-temperature changes during storage 
  • Not suitable for luxury packaging

Paperboard Boxes Drawbacks

Why Paperboard releases a lot of methane while decaying in landfills and has a higher carbon footprint than plastic?

Which Is Best? Pouches or Boxes?

You may be undecided between these two food packing options.

To pick the best food Paperboard Box Packaging for your needs, you must first ask yourself a few questions.

The answer is given Below:

  • Do you and your customers care about the environment? If yes, you should use flexible pouches.
  • Is packaging strength an important factor? If so, cardboard boxes are preferable.
  • Affording freight and storage is a priority. If so, stretchy pouches make more sense.
  • Want to effortlessly stack and unitize your packages? If you responded yes, you should use cardboard cartons.
  • Want to lessen your carbon footprint? Flexible pouches are ideal for you.
  • Do you want your products packaged in layers? If yes, a cardboard box with waxed or plastic inside the bag is excellent.


If you are still unsure after studying these questions and answers, you may wish to chat with one of the best packaging specialists.

They will help you choose a packaging material for a Paper box and can provide a vendor for your requirements that will keep you updated.

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